Wadegati

HIGH TEMPERATURE WHEEL BEARING GREASE TESTER

ASTM D-3527, ASTM D-4290

Laboratory instrument for evaluating the high‑temperature life performance of wheel bearing greases under controlled thrust load, speed, temperature, and cyclic operation. Grease life is reported as the accumulated on‑cycle hours until torque rise signals deterioration.

Grease is packed into a modified front wheel hub–spindle–bearing assembly. The bearings are thrust‑loaded to 111 N and rotated at 1000 rpm inside a constant temperature oven with a programmed duty cycle (e.g. 20 h on / 4 h off). The test ends automatically when drive motor torque exceeds the calibrated cut‑off level; a built‑in 30 s delay circuit prevents premature termination from transient torque spikes.

Key Features

  • Integrated Test Assembly: Modified steel spindle & front wheel hub with thermocouple, thrust loading device, anodized aluminum grease collector.

  • Automatic Control & Display: Continuous digital readouts of motor torque, rpm, chamber temperature, spindle temperature, active cycle status, elapsed time.

  • Variable Speed Drive Motor: Base speed 1725 rpm with closed‑loop control driving hub at specified 1000 rpm test speed.

  • Constant Temperature Oven: Insulated enclosure with 1800 W heater and forced air circulation for uniform heat; maintains spindle temperature at 160°C ±1.5°C.

  • Cyclic Operation Logic: Programmable on/off (e.g. 20 h on / 4 h off) with automatic end‑point detection.

  • Safety & Reliability: Automatic shutdown at calibrated torque end point; 30 s surge filter prevents false trips.

  • Ergonomic Access: Sliding doors & swing‑out / movable platform provide fast access to spindle for loading & inspection.

  • Robust Data Integrity: Digital time cycle and cumulative on‑cycle hour recording.

  • Construction: Durable laboratory-grade materials for continuous high-temperature operation.

  • Power Supply: 230 ±10% V AC, 1 Phase, 50 Hz.

Typical Applications

  • Comparative grease life / longevity studies at elevated temperature.

  • R&D formulation screening for automotive wheel bearing greases.

  • Quality control / batch certification of high-performance lubricating greases.

  • Failure mode & performance benchmarking for thermal oxidation and mechanical shear stability.

Performance Advantages

  • Reproducible torque‑based end point for objective grease life measurement.

  • Uniform thermal environment ensures consistent spindle temperature.

  • Automated duty cycle reduces operator intervention and labor time.

  • Real‑time torque monitoring helps diagnose degradation progression.

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